A chemical tanker vehicle must be operated in compliance with the Dangerous Goods Act and vehicle licence requirements and regulations pertaining to heavy vehicles relative to the relevant state and territory and traffic authorities.
A chemical tanker is operated with limited or minimum supervision, with accountability and responsibility for self and others in achieving the prescribed outcomes.
This unit involves the skills and knowledge required to operate a chemical tanker.
Licensing, legislative, regulatory and certification requirements are applicable to this unit.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Prerequisites
Not Applicable.
Employability Skills
This unit contains employability skills.
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required knowledge and skills, the range statement and the assessment guidelines for this Training Package.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria of this unit and include demonstration of:
applying techniques for loading and unloading a chemical tanker
identifying the properties of the chemicals to be carried
applying the correct placarding required for the product being loaded
identifying the PPE required for the product being transported
applying eco-driving techniques when operating chemical tankers
understanding relevant legislation and workplace procedures for transporting chemicals
understanding customer requirements when delivering fuel to a customer’s site
planning routes to avoid congested areas, tunnels or areas where people may congregate
Context of and specific resources for assessment
Access is required to:
relevant and appropriate materials and equipment to meet the performance criteria
applicable documentation, including workplace procedures, regulations, codes of practice and operation manuals
Method of assessment
Practical assessment must occur:
in three different aspects of the job function in the workplace
ensuring written and verbal understanding of all classes to identify compatibility, e.g. tanker with product
A simulator is not suitable for final assessment of this unit of competency
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
REQUIRED KNOWLEDGE AND SKILLS
This describes the essential knowledge and skills required at the completion of this unit.
Required knowledge:
Relevant road rules, regulations, permit and licence requirements of the relevant state and territory roads and traffic authority
Relevant OH&S and environmental procedures and regulations relating to chemical tanker operations
Relevant dangerous goods information pertaining to operating chemical tankers
Workplace driving and operational instructions
Procedures to be followed in the event of a driving emergency and in response to a TERP
Efficient driving techniques and eco-driving considerations
Safe delivery of chemicals to a customer site
Factors that may cause traffic delays and diversions
Loading and unloading procedures for chemical tankers
Factors involved in trip preparation
Workplace documentation
Required skills:
Current dangerous goods licence
Identify a product and placard the tanker accordingly
Read and interpret instructions, procedures, information and signs relevant to operating chemical tankers
Interpret and follow operational instructions and prioritise work
Complete documentation relating to operating chemical tankers
Work collaboratively with others when operating a chemical tanker
Adapt appropriately to cultural differences in the workplace and customer sites, including modes of behaviour and interaction with others
Implement contingency plans for unexpected events when operating a chemical tanker
Apply precautions and required action to minimise, control or eliminate hazards that may exist when operating a chemical tanker
Monitor and anticipate traffic hazards and take appropriate action
Modify activities depending on differing operational contingencies, risk situations and environments
Apply fatigue management knowledge and techniques
Work systematically with required attention to detail without injury to self or others, or damage to goods or equipment
Operate and adapt to differences in equipment in accordance with standard operating procedures
Select and use required PPE, conforming to industry and OH&S standards
Monitor performance of chemical tanker, its trailers and equipment, and take appropriate action where required
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.
Properties and hazards of chemicals include understanding:
effect of heat and pressure on the chemical when stored in a container
characteristics of the fuel in a leak, fire situation, or in the presence of static electricity
density
odour
expansion rates
segregation requirements
Equipment fitted to a chemical tanker may include:
eyewash kit
fire extinguishers
emergency shutdown controls
emergency information holder
Chemical tanker vehicle includes:
all vehicle configurations
Loading and unloading site may include:
refinery
customer site
depot
Personal safety measures may include:
manual-lifting techniques
three points of contact when using ladders
correct use of safety rails and walkways
safety footwear
high visibility clothing
hearing protection
PPE required for the product class being transported
Product transfer equipment may include:
delivery hoses
scully systems
external piping and fittings
bonding devices
pressure vessels
master switch
valves
warning devices
brake interlock
pressure and ullage gauges
Eco driving includes:
observing speed limits
ensuring transmission control
using auxiliary braking systems
Factors that can cause traffic delays and diversions may include:
traffic accidents
flooded sections of road
road damage
bridge or tunnel damage
road works
building construction
emergency situations, such as bushfires
livestock movement
holiday traffic
road closures for utility works, such as electricity, water, sewerage and telecommunications
Depending on the type of organisation concerned and the local terminology used, workplace procedures may include:
company procedures
enterprise procedures
organisational procedures
established procedures
regulatory procedures
Documentation and records may include:
dangerous goods paperwork
emergency procedure guides or HB76 Handbook
dangerous goods licence
site inductions
state and territory heavy vehicle driving licence or permit requirements
state and territory road rules
workplace driving instructions and procedures
vehicle manufacturer instructions, specifications and recommended driving procedures, including pre-operational checks of vehicle
emergency procedures
TERP
vehicle work diaries or record books
Applicable procedures and codes may include:
Australian code for the transport of dangerous goods by road or rail: the current ADG Code
relevant state and territory:
roads and traffic authority driving regulations and licence or permit requirements pertaining to operating heavy vehicles on unsealed roads
road rules
OH&S legislation
fatigue management regulations
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
UN number, product class, its packing group and any sub-risks of the fuel being transported are identified in accordance with emergency response documentation
Approved handler and approved filler requirements for the chemicals being transported are identified in accordance with the regulatory requirements
Properties of the chemicals being transported are identified in accordance with emergency response documentation
Hazards associated with the chemicals being transported are identified in accordance with emergency response documentation
Hazardous atmosphere zones are identified in accordance with organisational requirements
Circumstances in which a chemical tanker may be left unattended are described in accordance with the current Australian Dangerous Goods (ADG) Code and company procedures
Functions of equipment fitted to a chemical tanker are identified in relation to the safe transfer and transport of chemicals
Factors that cause static electricity and ways of minimising the risks associated with it are identified in accordance with organisational requirements
Vehicle is inspected to confirm that the tanker 5-yearly hydrostatic test is current, that it is tagged and compliant with the ADG Code, and meets company procedures; and non-compliant vehicles or trailers are repaired or reported in accordance with company procedures
Vehicle load transfer equipment is inspected to confirm security and state of repair, and that all hoses are tested and tagged according to the ADG Code; and non-compliant equipment is repaired or reported in accordance with company procedures
Safety equipment is inspected to confirm that it meets organisational and ADG Code requirements, is accessible and properly maintained, stowed and secured; and unserviceable items, or items with expired test dates, are replaced or reported in accordance with company procedures
Personal protective equipment (PPE) is inspected to confirm that it is available, ready for use, and meets ADG Code requirements
Dangerous goods placards are inspected to confirm that they are correct for the load being carried and are displayed in accordance with the current ADG Code
Vehicle is driven into the loading site in accordance with site procedures and using PPE that complies with organisational and regulatory requirements
Vehicle is positioned without injury to people or damage to property and in a position that enables loading to be carried out in accordance with site procedures
Park brake is applied, engine turned off and, where applicable, battery is isolated
Locations of emergency equipment and emergency procedures are identified before loading commences
Product type and quantity to be loaded are checked to confirm that they are in accordance with delivery documentation and are within the safe carrying capacity and gross weight limitations of the vehicle, and any discrepancies are rectified in accordance with company procedures
Product transfer equipment is connected in accordance with organisational requirements
Site procedures are followed for commencement of the loading process
Products to be loaded are checked for compatibility and correct segregation, also taking account of product sub-risks
Products to be loaded are checked to ensure that they are compatible with the tanker and that tanker is fit for purpose
Loading process and fill levels are monitored by the driver in accordance with company and site procedures
Vehicle is safely loaded with chemicals using only approved equipment and in accordance with organisational and regulatory requirements
At completion of the loading process, all valves on the vehicle and load-out facility are closed and where site procedures specify, then all transfer equipment is vented and/or depressurised before being disconnected and stowed, with all equipment secured in accordance with site and company procedures
Loaded vehicle is confirmed as being within legal weight limitations and complying with company and regulatory procedures
Loaded vehicle is inspected pre-departure to ensure all hoses, pipes and cables are disconnected and secure, brake interlock is deactivated if fitted, and any obstacles cleared in accordance with company and site procedures
Site is restored to a clean and tidy condition in accordance with site procedures
Vehicle is moved from the loading area without damage to property or injury to people and in accordance with site procedures
Delivery documentation is completed, checked, and secured in the vehicle in accordance with regulatory requirements
Vehicle and tanker are checked to ensure correct placarding
Tanker is driven and manoeuvred in accordance with legal requirements, taking into consideration eco-driving techniques
Any prescribed routes are followed in accordance with organisational requirements, exhibiting courtesy and professionalism toward other road users
Pre-delivery assessment is made before entering the delivery site, and site features that constitute a hazard and/or prevent delivery are rectified or reported in accordance with organisational and site requirements
Any site instructions and/or restrictions are complied with
Vehicle is manoeuvred and positioned in such a way that the product can be delivered efficiently and safely, with the park brake applied and engine, unless required for pumping, turned off
PPE is used in accordance with organisational and regulatory requirements and steps are taken to apply personal safety measures
Worksite is marked with signs and/or cones and driver remains with the vehicle and manages the delivery, managing potential hazards in accordance with organisational and site requirements
Receiving vessel and components are checked for damage, and contents are checked to ensure sufficient ullage exists for the delivery, with any deficiencies reported or actioned in accordance with company and site procedures
Preparation for delivery is consistent with organisational and site requirements
Product type and quantity are confirmed against delivery documents
Delivery is undertaken in line with the product being delivered, company and site procedures, and special delivery instructions
Pressure gauges if fitted are checked, valves opened and closed in the correct sequence, and hoses and connections checked for leaks
At the completion of delivery, product transfer equipment is disconnected in accordance with the product type, and company and site procedures
Site is secured and restored to a clean and tidy condition in accordance with site procedures
Delivery documentation is completed to reflect changes in vehicle load and receiving vessel, and distributed in accordance with organisational and regulatory requirements
Vehicle is inspected pre-departure in accordance with organisational requirements
Vehicle is driven from the site safely and in accordance with site and organisational procedures
Procedures for emergencies that may occur during loading and unloading are followed in accordance with emergency response documentation and organisational transport emergency response plan (TERP)
Procedures for emergencies that may occur in transit are identified in accordance with emergency response documentation and organisational TERP
Emergency response documentation and organisational requirements are followed in initial responses to a person exposed to the chemicals being transported
Forms
Assessment Cover Sheet
TLIC4065A - Operate chemical tanker
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
TLIC4065A - Operate chemical tanker
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
(add lines for each task)
Feedback to student:
Overall assessment result: Competent Not yet competent